The fabrication of “Savon
de Marseille” is thought to have started around 1230 in a small workshop in Marseille (south of France).
The soaps formula was constantly improved until 1688 when, Colbert, Louis the 14th’s minister, imposed, by decree, very strict rules regarding the fabrication of the soap.
The fabrication has 4 stages:
. Saponification or paste producing
Vegetable oils (or olive oils) and sodium carbonate (often called soda) are mixed together in cauldron which can contain 20 tons of raw materials. Under the action of soda and heat, the oils gradually become soap paste. This chemical reaction is the saponification or paste production. The soap paste is rinsed several times with salt water to remove the remaining soda.
·
The
cooking of the soap in a cauldron
The soap mixture is cooked for 10 days, at a temperature around 120°C; during this stage, the excess water and impure elements are eliminated.
·
Washing
the mixture to get rid of any impurity
The mixture is rinsed with pure water: it is this final procedure that awards the name “extra pure” to Marseille soap.
·
Liquidification
of the soap
The mixture is poured while hot into large recipients and dried for 48
hours in sunshine and fresh air, allowing for evaporation and solidification
Once
dry, the soap is cut, in the moulds, into 35 kilo blocks by a wheel-operated blade. These blocks are then cut up in a
machine producing 2.5 kilos, I kilo, 600g, 500g and 400g blocks.
The white film that you can see on the
external surface of Le Serail Marseille soap (called "le masque", the
mask), is a sign of purity and authenticity.
It's due to the natural reaction of the
salt contained in the soap with the outside air; when the soap dries the mask
comes through and gives the soap its aged and antique look.
The mask disappeared after the 1st use of
the soap (once in contact with water).
Le Serail is 1 of the 3 traditional Marseille soap manufacturers still in activity in Marseille.
All other manufacturers are industrial factories who don’t follow the authentic manufacturing process; the quality of their soaps can be inferior.
It takes 14 days to
produce the genuine Marseilles soap Extra pure.
It must contain 72 % of oil, percentage which
is stamped on every cube of soap.
Benefits:
Natural
and effective: Marseilles soap is more and more recommended by doctors
as an alternative to other modern products which can cause skin problems.
Respectful of the environment:
Marseilles soap does not pollute. It is 100% biodegradable (no artificial
coloring). As a natural product, it contributes to the protection of nature.
Gentle:
Recommended for all skin types and also recommended to wash clothes, silk, lace
and baby clothes.
Not
tested on animals: research and quality controls do not
require animal testing.
Economical:
Marseilles soap lasts up to twice as long as ordinary soap, and is perfumed in
the mass. Its longevity makes it an economical product